For more than
three decades, we've been building benders
with one single, overriding priority:
performance. Our assembly personal and R&D
teams are constantly testing each model as
it comes off the assembly line to ensure
that not a single corner is cut. Each phase
of production is overseen and scrutinized by
an elite group of team leaders whose only
responsibility is to make sure everything
performs as well or better than intended.
It's true that we aren't the only bender
manufacturer out there, but we are the only
ones who are this dedicated, this respected
and quite frankly, this good at what we do.
If you find
yourself bending a lot of pipe in your shop,
then you need an automatic bender with a
digital control panel and digital die angle
readings right up front. Consider our
"Flagship" semi-automatic BendPak 1502BA-302
exhaust pipe bender. We equipped this
already top-notch model with an advanced
mini-computer and ergonomic control board.
The data control board manages all your
bending functions—both automatic and
manual—and stores up to 99 different bend
depths. For an added bit of sophistication,
we've also included a remote electric foot
switch, so you can control basic bending
operations even if you're handling larger
tubing 4' away.
You're
currently looking at the BendPak 1502BA with
the included 302 Tooling Package. If you
don’t require the extra tooling, consider
the
1502BA-202 version of this product.
Quick-change bending dies
Who has time to waste? Not you. Especially
when you have a car in the air and others
lined up. Our competitors tried for years to
come up with an effective way to swiftly
switch out the bending dies. But BendPak
actually did it. Our twist-lock tooling and
quick-change bending dies are so effective
that they are copied across the entire
industry. We choose to think of imitation as
the best form of flattery, but you should
make sure that you get your innovative
equipment from the originator and not a
knock-off.
180°
bending capacity
You told us you needed a bender with an
extremely deep bending capability. Is a
U-shape deep enough? Thought so. Be sure to
ask for our 180° dies if you're planning to
bend more than 170°. You'll get perfect deep
bends on a 5" radius, without pipe sticking
or hang ups. That's because we use an
exclusive relief cut design on our bending
dies to help maintain the pipe's uniformity
throughout the bend cycle and eliminate
excessive crimping or deformation.
3"
bending capacity
We built a convenient 3" bending capacity
into every BendPak bender. In fact, our 3"
bending dies perfectly exemplify our
commitment to quality. Take a close look at
the design. They might look like ordinary
bending dies, but these heavy handfuls are
anything but. No other manufacturer uses our
exclusive step-cut process for the die
rails. Our dies feature better-contained
large-sized tubing and a more uniform bend.
Despite the title of “bender," this unit is
actually capable of expanding and flaring
too! With a full range of dies to choose
from, your big tubing jobs just got a whole
lot smaller.
Long-stroke bending cylinder
Because every BendPak bender is equipped
with an extended-top cylinder, you no longer
need to use pusher block extensions when
bending with small-radius dies. Also, the
14" top-cylinder can be retracted further,
providing additional clearance for changing
dies or removing bent tubing.
Digital control
Hard-core users will appreciate the
convenience of our digital control that
gives you digital die angle readings right
up front. An advanced programmable
mini-computer is safely enclosed within the
front upright of the bender to allow you to
effortlessly fabricate virtually every
original equipment exhaust system. The
program data control board manages all
bending functions, automatic or manual, and
stores up to 99 different bend depths.
Clampless swager
All BendPak benders are equipped with our
exclusive clampless swager which puts out an
incredible force of over 30,000 lbs. for
quick and precise end forming. The clampless
swager provides rapid set-up time and a high
degree of accuracy for I.D. expansions, O.D.
expansions, slip-fits, flares, ball-joints,
reductions and manifold flanges. All tooling
is quick release. Take a close look at the
clamp assembly. You won't see a cumbersome,
antiquated vise in our clamp assembly. What
you will find is American ingenuity at its
finest—the narrow hinged collars simply drop
into position and allow for flare tubing
ends as close as 3" from a bend. Don't worry
about troublesome slippage either. The more
pressure you put on the clamps, the tighter
they grip.
Internal segment expander
Our internal segment expander is just as
unique as our clampless swager and can be
used for I.D. expansions, O.D. expansions,
slip-fits, flares, ball-joints and manifold
flanges. The buttress canister has a single
position setting for all I.D. expansions,
but can also be adjusted for special sizing
requirements. A single arbor is used for all
tubing sizes 1-1/2" - 3". Combined, the
clampless swager and internal expander let
you easily perform all end-finishing
operations with unparalleled ease: reducing,
internal swaging, flares, flat flares,
ball-joints, male ball-joints, female
sockets, double-donut flares and more. The
1302 models are equipped with a double-ended
cylinder for both the clampless swager and
segment expander. A single control handle
operates the cylinder and is placed towards
the middle, so you can stand comfortably in
one location and operate both sides.
Electric foot switch
An independent remote foot switch allows you
to perform manual bending operations while
standing in front of the bending head or up
to 4' away. Having the convenience of remote
operation is an added plus, especially when
handling larger tubing. Switches are
industrial-grade quality and covered for
your protection.
Industrial-grade hydraulic cylinders
Integrated into every BendPak bender are
commercial-grade hydraulic cylinders that
feature a single-piece, pilot-fitted,
machined-steel piston, wrapped with
specially designed, pressure-loaded U-cup
piston seals, backups and wear bands to
virtually eliminate fluid bypass. The
micro-smooth chrome-rod is machined from
high-yield, ground and polished C-1045/50
micro-alloy steel and plated to a minimum of
.001" diametrically, to ensure superior
cylinder operation and life. The
superior-design high durometer,
mechanically-loaded rod seals make rod
leakage is a thing of the past while a
specially formulated abrasion-resistant
urethane rod wiper provides exclusion
protection. The welded cylinder body is made
from robust steel tubing produced to exceed
ASTM specifications. This combination of
superb base material and superior processing
ensures that the cylinders remain straight,
smooth and last a very long time.
Durable powder coat finish
All BendPak benders feature a durable
powder-coat finish that gives the metal a
high-quality, extremely durable finish which
can withstand even the harshest
environmental or chemical conditions. Unlike
other companies that claim to powder coat,
we take pride in our meticulous 10-step
process. First, all parts are visually
inspected before being sandblasted.
Afterwards, the parts are washed in our
5-stage phosphate tanks that can accommodate
parts up to 25' long. Once cleaned, they're
immediately dried to avoid rust production,
and then outgassed. Outgassing pre-bakes the
parts in a curing oven, reducing the
possibility of blemishes that may be hiding
in the pores of the metal. If not properly
outgassed, imperfections in the metal may
bubble during the curing process and most
likely will cause chips in the powder. After
the parts are washed and outgassed, any
surfaces and / or threaded holes that need
to be masked or plugged, are done so with
high-temperature masking tape and silicone
plugs. Next, the parts are given a quick
thinner wipe to remove any light debris or
fingerprints, before being hung on an
electrostatically grounded conveyor line.
The powder is finally applied using an
electrostatic spray gun. The powder “sticks"
to the surface in a fashion similar to how
dust sticks to a television screen. Once the
parts are powder coated, the carts are
rolled into our curing oven and baked at
400° F for 45 minutes.
Optional step-by-step digital user guide
Our exhaustive BendData program features
over 10,000 bending applications. The simple
computer program system guides you through
every step of exhaust and tailpipe
fabrication. Coverage includes domestic and
light trucks as far back as 1965.