T
he
rotary screw air compressor has
become a popular source of
compressed air for industrial
applications. A major reason is its
simple compression concept: air
enters a sealed chamber where it is
trapped between two contra-rotating
asymmetrical screws. As these rotors
intermesh, they reduce the volume of
trapped air and deliver it
compressed to the proper pressure
level. Combined with continuous
contact cooling, the rotary screw
air compressor is able to operate
with temperatures approximately half
of those generated by a typical
reciprocating piston compressor. The
lower temperature enables the
compressor to operate in a "fully
loaded" continuous-duty cycle, 24
hours a day, 365 days a year. The
ability to run for extended periods
of time alone makes the rotary
compressor ideal for demanding
industrial applications.
How the LS15RS works
Atmospheric air is drawn through the
inlet filter into the asymmetric
profile screw set, where it is
compressed. The screws are driven by
a 15-Hp electric motor and
triple-belt drive. Specially
developed PowerCool synthetic
lubricant is injected into the screw
set and serves as coolant, lubricant
and sealant. Under normal
conditions, the air reaches a
temperature of approximately 80° C
during compression. A dual-stage
separator removes the cooling fluid
from the compressed air. The fluid
passes through the cooler, the
micro-filter and back to the point
of injection. A thermostatic valve
regulates and optimizes the fluid
temperature. The air emerges from
the separator cartridge with a
remaining fluid content of less than
2 mg/m3. It then passes
through the minimum pressure check
valve and finally through the
after-cooler. In the after-cooler,
the air is cooled to 5° - to 10°
above ambient. Most of the moisture
carried in the air condenses in the
after-cooler and can be removed in
the downstream centrifugal
separator. In the final step, the
air leaves the compressor at the
outlet to be applied to your current
project.
Better compression, less
energy
With no wearing parts, the LS15RS
offers superior reliability and
reduced maintenance costs, resulting
in trouble-free operation. No need
to worry about piston rings, valves,
rod-inserts, bushings and pistons.
There are no valves, valve plates or
valve strips to service. Extended
intervals between maintenance
checkups save time and money.
Convenient panels allow easy access
to all internal components. You can
perform all of the regular
maintenance required in your shop at
your own leisure. Annual service
contracts are available for
customers who want the assurance
that their LS15RS compressor is
always operating at peak efficiency.
Reduced long-term operating
costs
Energy costs are a significant
portion of any compressed air
system's total lifetime price tag.
In fact, the amount of energy
required to run a compressor for a
single year can exceed the initial
purchase price. But the LS15RS is so
efficient, it would take a period of
10 years for the energy to total 70%
of the overall cost.
Revolutionary control
Our touch-pad control is backed by
an industrial PC with a real-time
operating system. This computer
automatically regulates and monitors
the compressor for you.
Easy-to-understand, color-coded LEDs
indicate operating status. The
4-line, plain-text display with
touch keys and guided menus offer
you clear function choices. The
touch-pad controller manages the
system and its temperatures, so you
can work without worrying about your
investment. You can finally extract
the absolute maximum performance and
efficiency from every kilowatt you
use.
Hush-Quiet™ Design
Our rotary-screw air compressor
operates on one simple concept:
doubling your CFM doesn't mean you
have to suffer twice the noise. A
specially engineered, double-shaft,
asymmetrical profile screw set,
combined with a virtually
sound-proof, insulated enclosure and
innovative cooling fan, provides for
a nearly silent supply of air.
PowerCool lubricant
It's the little things that matter.
PowerCool is a powerful synthetic
coolant that's designed to help
rotary screw air compressors reach
maximum performance. The PowerCool
unique formulation has a 2-year /
8,000-hour useful lifespan to save
you money otherwise spent on
disposal fees. Other lubricants can
require changing up to 8 times as
often as PowerCool. The carryover is
up to 75% lower than mineral oils
and PAOs, which means less fluid for
makeup and reduced contamination.
All this results in superior
compressor performance, which in
turn leads to lower costs from
excellent cooling and superior
efficiency.